Öhlin TTX44 shock? Any good

Discussion in 'Common Items on Husqvarnas: Tires/tubes/grips/etc' started by juicypips, Jul 13, 2016.

  1. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    I think mine was shortened 20-30mm at the lower mount. It would need to retain the function of the lower adjuster. Mine was done by Fast Bike Industries. I heard he doesn't do this mod anymore but might be worth a call to ask what he did. http://www.fastbikeindustries.com

    Not a great pic, but you can see that it's much shorter than your stock one.


    20160720_100552.jpg
  2. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Yeah well I spent ten mins getting access to the old one then 20 getting öhlins in, tbh think I will be either cutting the body and lower mount down as it's 2,1/2 longer.
    Mounted it all up and bounced on it, deffo smooth but was under alot pressure standing still.

    Yeah man first Dnf in 4-5 motos.. bit crap but got non suppressed plug cap on now richens up needle to 50mm and opened up pj I will see if she blubbers under load.
  3. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Turn the lower adjuster some. You'll be amazed how much effect it has on the stiffness.
  4. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    I'm in no doubt this will go on the husky permanently, just will have to hack a little off of it. IMG_20160720_185029052.jpg

    As you can see clearance on exhaust, the air box is clear and so is the air boot.
    justintendo likes this.
  5. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    IMG_20160722_094714144.jpg IMG_20160722_094648697.jpg
    Right so the shaft I will get machined on the bottom removing 20 mm, I'm going to leave the knuckle alone as you can't actually lower it as that would require cutting the seat and the thread deeper this isn't possible due to the rebound adjustment being right there.
    I could take the upper down but I think that may weaken it slightly as that locates/supports the shaft a little more. IMG_20160722_093537375.jpg
    Ok so any one know how to remove this collar? I've blowtorched it to break down loc-tite but it's on there, think I'm going to have to use a ratchet strap and fashion an undooer... I'm splitting the threaded tube from the shock so I can turn that down a further 20 mm that will get me to the correct size eye to eye.
    May have to send to a shop to get it stripped then send it back for rebuild..

    I can't blooming wait !
  6. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Your shed looks like that TV show hoarders juicy!;)
    taps and 454x like this.
  7. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    That's my work place.... my sheds just got bikes in and tools.
  8. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Juicy, if the collar won't come off the whole thing comes off on the other end.
  9. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Yeah I was wanting to cut it down that end any way. Will apply more heat today and see if I get a win.
    One things for sure I'm glad I stripped it as there were a few tiny bits of what looks like sand in there.

    Either way applying unscrewing pressure to the top should unscrew either end.
    Was wanting to get both out as the side walls are hollow from what I've seen so don't want any swarf stuck in there.
  10. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Right so here we go progress so far I made a clamp out of MDF glued 3 squares together and hole saws out a hole just smaller than the shock tube.
    Cut it in half and hay presto a shock tube clamp.
    So heat up the cap that is beautiful I may add and clamp in the vice and unscrew well on the third attempt I got it hot enough to break down the thread lock.

    So same for the top of shock tube. IMG_20160802_151601655.jpg
    Now the tube the shaft and rebound bar is with the hobbits Downstairs waiting for 25mm to be removed from each of them.
    De-burr and thorough clean. Reassemble... it's close.. just hope he don't junk my unit :s
  11. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Yeah, hope the shock is good too. Keep at it Juicy, you're gonna love this shock.
  12. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    I'm diggin this thread juicy love ya work!
  13. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Cheers guys, well it will be going on my bike any way will see if it's right or not.
    The only issue I can see being messed up is the rebound adjuster as that's got to be cut exactly the same as the shaft. But if it's a thou out either way I imagine I'm going to loose a top or lower click.
    Will have to make sure I've the full compliment upon reassembly.

    What you think to clean it?
    Hot soapy water, brake cleaner,carb cleaner?
    Don't want to use water but if I dry it with airline then can't be doing any harm...
  14. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Angel farts. But if ya can't get those, well don't etch the aluminum
  15. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    I will figure it out, don't think carb cleaner eats Ali as it's designed for carburettors.
  16. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Well after an extended holiday in the isle of my birth I'm back at work now so the freshly machined parts are looking good. 1471258315033-1022512107.jpg
    So time too get my micro files out and de burr the 8 oblong holes around the shock tube.. then re assemble and send of for re gas and oil. Whoop whoop getting close now

    The inner shaft for rebound adjuster was to small to fit in his chuck so if your wandering how I cut that think adjustable brake line cutter.
  17. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Looks great Juicy!
  18. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    It will look a lot better covered in mud after the first race in a husky! ;)
  19. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    IMG_20160815_180841068.jpg IMG_20160815_180921541.jpg IMG_20160815_180930633.jpg
    So that's as far exploded as I'm going, have filed out the slots then surface flatted the cut as the central part had gaulled when cut.
    Puppy smooth now :)
    Seriously can't wait.....
    shawbagga and Huskynoobee like this.
  20. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    IMG_20160816_125725995.jpg IMG_20160816_125729730.jpg IMG_20160816_130025062_HDR.jpg IMG_20160816_135335401.jpg all looking very good so far, have cleaned out everything with electrical cleaner and compressed air, red greased where metal meets rubber and loc tite parts that shouldn't unscrew.