1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

New look with the IMS Tank 2

Discussion in '4 Stroke' started by HuskyDude, Sep 6, 2008.

  1. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
    Not hearing from Hall’s Cycle or anyone else on new decals for the IMS tanks.
    And with the old gas tank side panel just staring me in the face,
    begging to be part of my bike again, I thought I’d try something.

    First I marked the parts of the panels that I had to get rid of.
    Did a lot of dry fits to make sure.
    Cut out pieces of panel not needed…test fit some more.
    I used electrical tape to mark where the side panels touched the tank.
    Applied lots of “Goop” glue to the panels and fitted them to the tank with clamps and old tie down straps. Let dry over night.

    [IMG]
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    [IMG]

    Hard to tell I have a New IMS Tank.
    Mik-3 and ascribner like this.
  2. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    That is beyond awesome - thanks for sharing!
  3. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Brilliant!
  4. Wetdog Husqvarna
    AA Class

    Location:
    Tsawwassen, BC
    I had the same idea when I first saw the IMS tank. Great job, thank's.

    Gas for you................ ooops, wrong forum.
  5. ioneater Husqvarna
    AA Class

    Location:
    NW Texas
    Husqvarna Motorcycle:
    2010 TXC 250
    Other Motorcycles:
    08 Sprint
    Man, that's motivation. Looks great, too.
  6. Huskinator Husqvarna
    AA Class

    Location:
    Florida
    Husqvarna Motorcycle:
    TE450,TE510,TE450,TXC450,WR165,TE511
    Dude you are the man!
  7. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    That's fantestical !!!

    Why didn't IMS think of that? Graphics are bound to stick to that better than the tank.
  8. flight120 Husqvarna
    B Class

    Location:
    Denver, CO
    I was thinking the same thing, just haven't gotten my tank yet...
  9. Fast1 Husqvarna
    AA Class

    Location:
    Minneapolis, MN
    I'd wager you just started a run on black tanks and a new trend to sweeten the
    cosmetics of the IMS tank.

    Can I send you mine and the side panels for the same?

    Seriously, very nice job and I'd be curious if you find "goop" being the adhesive to use with the exposure to petroleum. Is this the same "goop" that is marketed for shoe sole gluing?
  10. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
    Yes it is ....although it's very hard to see the word "Goop" is "Hyperlinked" here and in the first.
    I think Coffee is working on it so we can see them better...
  11. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    You think a plastic welding kit would work for this?
  12. TripleW Husqvarna
    AA Class

    Location:
    Prescott, AZ
    I would think PRC an aviation fuel tank sealent would work. That stuff sticks to anything. TW
  13. PALMER84ONE Husqvarna
    AA Class

    Location:
    Silverado, CA.
    Husqvarna Motorcycle:
    08 TE450 THE ROCKET
    Other Motorcycles:
    12 RS520, CRF150F/230F, YZ250
    Great job, very nice. Let us know if the "goop" you used hold out for the long hall. I think if IMS was on top of things they would/could of put some mounting screw lugs on the tank so we could have mounted them directly without glue. Looks good.

    Gary
  14. Fast1 Husqvarna
    AA Class

    Location:
    Minneapolis, MN
    HuskyDude

    I've had my black tank here collecting dust trying to decide if I should return it for the white but after your post I ripped open the box and started the fabrication. Your install was impressive.

    Mounted the tank today and cut some of the mounting tabs off the red OEM gas tank covers. Getting ready for the adhevise step.

    - Which type of "goop" did you purchase? They make several different types.

    - Did you put the adhesive on prior to ever putting fuel in the tank?

    - Did you roughen up the texture of the side of the tank with sand paper or file to provide a better surface
    for the glue to adhere to?

    Unfortunately my OEM tank removal did not go as smoothly as planned. Three of my factory bolts were just spinning in the plastic tank and had to be pryed out. Two were holding the red plastic cover and one was holding the fuel pump. My dealer replaced my fuel pump under warranty and the chimp that worked on it overtighted the fasteners causing the problem. I'll be having a few words with them tomorrow.
  15. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
    Good luck.
  16. Fast1 Husqvarna
    AA Class

    Location:
    Minneapolis, MN

    Thanks!

    I'll hope to have a photo of your twin in a week or so.

    I thought about trying this stuff for the adhesive step.
    Might also work for gluing in those factory tank insert nuts too.

    [IMG]

    detail here

    http://jbweld.net/products/water.php

    Use WATER WELD for:
    gas tanks
    water & fuel cans
    oil pans
    thread locking
    metal & plastic pipes
    ruptured radiators
    swimming pools & spas
    gutters & downspouts
    heating & A/C coils
    auto body repairs


    ..
  17. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    If it helps - several thousand Lb lead sail boat keels are held on with 3M 5200. Lead to fiberglass connection - takes a LOT of work to take off a keel after that.

    That is available around here at hardware stores.

    If you want to peruse an on-line boat supplier www.westmarine.com might be good.

    .
  18. Fast1 Husqvarna
    AA Class

    Location:
    Minneapolis, MN
    I've used the 3M 5200 to seal the ride shoe into the hull of my Yamaha GP1300R PWC hull.

    I'm not sure if it can sustain petroleum products however??
  19. SwitchThrottle Husqvarna
    A Class

    Location:
    Canton, CT
    The ugly black tank was keeping me from getting one. I am onboard now. Awesome post. Now all we need is a tank, some plastic paint primer, and a can of flat black (to take the shine out) and no one would ever be the wiser.
  20. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    Here is what that link had to say about it. I've used it before and spent $$ trying to break the connection between lead & fiberglass - lead could be cut, fiberglass could be cut, but to break the actual connection took a lot of men chiseling, cutting, and prying. A little fuel won't touch it once it is dry.

    You guys really want something that permanent? Maybe just glue a stud of plastic to the tank and screw into that?